1/5.5 Dornier Do335

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Phil Clark
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Re: 1/5.5 Dornier Do335

Postby Phil Clark » January 8th, 2014, 9:18 pm

The landing gear struts as supplied are simple tubular 'model' struts by 'HAWE' in Germany. These are far from scale in appearance, so they are to be built up to make them a little more convincing......same goes for the wheels. The 6 1/2" FEMA main wheels have a simple 2 part glass filled nylon hub, so to detail, a pattern has been produced allowing me to take a flexible silicone rubber mould and cast 4 scale hub covers.............
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Phil Clark
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Re: 1/5.5 Dornier Do335

Postby Phil Clark » January 25th, 2014, 9:42 pm

1/16" glass board used for the internal frames of the hinged sections of canopy.
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Phil Clark
Posts: 941
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Re: 1/5.5 Dornier Do335

Postby Phil Clark » January 25th, 2014, 9:50 pm

Work now concentrated on internal detailing of the front cockpit tub. Chemiwood, styrene sheet & tube + various bits & pieces from the scraps box. Though the 335 was produced in very low numbers, it's very well documented, especially the interior, so this work is proving relatively straight forward if time consuming.
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Phil Clark
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Re: 1/5.5 Dornier Do335

Postby Phil Clark » January 25th, 2014, 9:52 pm

Several parts are required in multiples, so patterns have been made and boxed up ready to take a silicone mould so the can be resin cast.
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Do335_331.jpg
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Phil Clark
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Re: 1/5.5 Dornier Do335

Postby Phil Clark » February 12th, 2014, 9:43 pm

99% of both front & rear cockpit interiors are now built.....so a gradual process of painting, distressing & clear coat prior to final assembly.
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Phil Clark
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Re: 1/5.5 Dornier Do335

Postby Phil Clark » February 12th, 2014, 9:47 pm

The back face of both instrument panels are visible through the front glazing, so the rear sections of all the dials has been added along with dummy wiring. Both cockpit tubs are also painted (Warbirdcolors RLM 66) and clear coated (Klass Kote matt clear)
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Do335_347.jpg
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Phil Clark
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Re: 1/5.5 Dornier Do335

Postby Phil Clark » February 12th, 2014, 9:50 pm

Front cockpit seat complete & ready for distressing & clear coat. As far as I know, the hinged arm rests were stored in the up position when in fight, only being hinged down for seat ejection (the full-size had an ejector seat in the front cockpit)
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Phil Clark
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Re: 1/5.5 Dornier Do335

Postby Phil Clark » February 12th, 2014, 9:53 pm

The resin cast main wheel hub covers have been machined down to fit the glass filled nylon hubs of the FEMA wheels. Now bonded in, painted & distressed, the are also ready for final clear coat.
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chris willis
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Re: 1/5.5 Dornier Do335

Postby chris willis » February 13th, 2014, 7:03 am

Phil your model making skills are a pleasure to see and learn from, it is unbelievable how far model making has come over the years, and this fine detail is amazing, looking forward to seeing the model come together.
Chris.

Phil Clark
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Re: 1/5.5 Dornier Do335

Postby Phil Clark » February 18th, 2014, 10:51 pm

Slow but steady progress with the interiors & wheels.......painting, distressing & matt clear coat.
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Phil Clark
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Re: 1/5.5 Dornier Do335

Postby Phil Clark » February 21st, 2014, 11:33 pm

Almost there now.........soon be time to fit the cockpit tubs to the fuz the it's just the completion of exterior detail & it'll be painting time (once the weather cheers up!!)
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Phil Clark
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Re: 1/5.5 Dornier Do335

Postby Phil Clark » March 7th, 2014, 11:43 pm

Front cockpit tub permanently fitted and hinged canopies in progress. All surface detail now complete on the wings, stabs & control surfaces, so these are now ready for paint.
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DAVE JOHNSON
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Re: 1/5.5 Dornier Do335

Postby DAVE JOHNSON » March 8th, 2014, 8:27 am

Absolutely fantastic detail---it will be almost too good to fly !!!
Phil--are we likely to see this in the uk? or is it owned by someone abroad?

Phil Clark
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Re: 1/5.5 Dornier Do335

Postby Phil Clark » March 8th, 2014, 1:21 pm

Thanks Dave............I'm afraid this one (& the next project) are for customers abroad. The next 3 or 4 after that are all UK based through.

Phil

Phil Clark
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Re: 1/5.5 Dornier Do335

Postby Phil Clark » March 22nd, 2014, 10:17 pm

Pretty much done on the interiors now.......just a few small odds and sods left to do, then it's canopy glazings then time for some colour.
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Matt Harrowven
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Re: 1/5.5 Dornier Do335

Postby Matt Harrowven » March 23rd, 2014, 9:02 am

Stunning work Phil :-)
LMA No. 3066

Phil Clark
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Re: 1/5.5 Dornier Do335

Postby Phil Clark » April 5th, 2014, 10:23 pm

Slow process as ending up with something bonded to something I don't want it bonded to would be 1 step forwards, 10 steps back, but after a couple of days of bonding a bit at a time, the 2 canopies are now attached and the hinged sections have been split & are opening & closing freely. Exterior moulded epoxy glass frames next................
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Do335_425.jpg
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Phil Clark
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Re: 1/5.5 Dornier Do335

Postby Phil Clark » April 26th, 2014, 8:20 pm

Onto some painting whilst the final detailing jobs are completed on the fuselage.

As can be seen in this shot, the 335 we're modelling was unpainted on the underside leaving a patchwork natural aluminium finish created by the different thicknesses & grades of aluminium skin. Not wanting a 1/2 and 1/2 paint & aluminium foil (Flitemetal) finish (difficult to hide the edges of the foil), it has to be paint all over. To achieve this, I'm using a Platinum paint over the top of a multi-coloured base coat. The colour base coat is solvent based acrylic which will eventually be polished to a gloss finish. Once done, the various colours will give different shades & tins of silver to produce the patchwork effect.
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Phil Clark
Posts: 941
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Re: 1/5.5 Dornier Do335

Postby Phil Clark » May 21st, 2014, 8:44 pm

Work is now 99% complete on the hinged canopy areas. Canopy frames that had been laid up over the vac-formed canopies were cut, painted internally then bonded externally with ZAP canopy glue. Time consuming & slow work to ensure everything is lined up and all openings have minimal hinge gap, but we're now ready for riveting to begin on the fuz then it's final painting time.
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Keith Mitchell
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Re: 1/5.5 Dornier Do335

Postby Keith Mitchell » May 24th, 2014, 4:27 pm

Over 20kg Inspection and first full rigging today at Longhorsley.

Usual 'Museum Standard' from Phil's Fighter Aces, so a doddle to inspect...... (wish they were all like that!).
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