drilling super alloys

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Alan Alldritt
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drilling super alloys

Postby Alan Alldritt » June 12th, 2014, 7:28 am

Hi,
Do any of the engineering members out there know the name of the (or do they even still exist?) drills that were used on Inconel, Nimonic or other high nickel content super alloys?
They were triangular in section and slightly fluted and would only cut once reaching cherry red from friction when they would slice through like a hot knife in butter.
Drilling the single crystal alloys is done with lasers so perhaps they are no longer needed.
Thanks in anticipation
Alan

Alan Cantwell 1131
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Re: drilling super alloys

Postby Alan Cantwell 1131 » June 12th, 2014, 5:07 pm

stallite drills, orrid stuff, eats carbide alive, wevspark errode much of our hi temp nimonics alloys, as a matter of interest, the tailplane leading edges of the tornado are inconol covered, drill by hand, wonder how many drills they went through

Alan Alldritt
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Re: drilling super alloys

Postby Alan Alldritt » June 12th, 2014, 9:28 pm

Stellite drills - there the ones - thanks for that Alan

Chris Lane
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Re: drilling super alloys

Postby Chris Lane » June 13th, 2014, 7:14 am

Ah - you mean these things. I often wondered what they were for!

Chris
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Alan Alldritt
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Re: drilling super alloys

Postby Alan Alldritt » June 14th, 2014, 10:03 am

That's them - I knew I hadn't imagined it all!
Alan

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James Stewart
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Re: drilling super alloys

Postby James Stewart » June 14th, 2014, 5:18 pm

What rpm did they turn at to cut through those materials?

Alan Cantwell 1131
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Re: drilling super alloys

Postby Alan Cantwell 1131 » June 15th, 2014, 9:53 pm

we ran 6mm ones at high revs, for us, 1800 rpm, important thing was the keep a fair even pressure, use no coolants, and dont bottle out when all goes bright red, thats when they start to work

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David Whiteley
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Re: drilling super alloys

Postby David Whiteley » June 15th, 2014, 10:02 pm

Have I misread things? Are these bits only good for one hole each? Expensive!

Dave
Dave (Hairy)

Alan Cantwell 1131
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Re: drilling super alloys

Postby Alan Cantwell 1131 » June 16th, 2014, 7:41 am

yup, but they do sharpen, but i have not used one for many years, if you wish, i will enquire with our tool guy, he has finger on the pulse with anything that comes on the market, so much is out there now,


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